Friday, November 27, 2009

Top Plate and Shoulder Plates






The top plate has holes marked that you will need to drill for the dome bearing
and the motor mount in the rear of the droid.
Lay the top plate down with the scribed marks facing up and set the frame on
top then glue all the top verticals in place.
After this is done and dried, You can glue in the Shoulder Plates in the sides.
The shoulder plates are for the outer legs to attach.

Top Rear Verticals





We glued the top rear verticals in place and it's the same process as
the others.
Once these dry, We can glue the top ring into place.

Thursday, November 26, 2009

Front Vent Area







This area was alittle bit more tricky than the others.
Dave E. say's to pay close attention to this area and make sure you get the alignment
very accurate or the frame will try and twist.
I'm pretty positive that we got it right, But I won't know until I move on
with the build.

3rd Ring & Front Door Vertical







In the pictures from bottom to top, You can see the blueprint on the 3rd ring
and where you will need to scribe and cut the ring.
The next picture shows the ring after the cuts have been made and this leaves
you with 3 usable parts. The ring we are using now is the large ring for the rear of the droid.
Here again you work your way around the ring making sure everything lines up.
We also glued 2 Door Verticals at the front part of the ring.
These add support for the 2 large doors on the droid and you can see it also
adds support for the next ring plate.

2nd Set of Verticals






Now we start gluing the next set of vertical plates on top of the 2nd ring.
There are 8 verticals and like the 1st set, Take your time and glue them
around the backside of the droid frame.
Make sure again to check them for square and flush the outer edge with the
2nd ring.

Tuesday, November 24, 2009

Baseplate Ankle Insets & 2nd Plate




On the bottom picture, You can see the Ankle Insets being glued into place.
This area provides a clearing for the outer legs to pass the body if your
building your droid to stand on 2 feet and then move to the 3 leg position.
This movement is known as the 2-3-2.

The next picture shows the 2nd ring being glued into position.
There's 10 spots that have to be glued and the way I did this one
is to lay the plate on top of the verticals and align the plate as
best as you can with the scribed marks facing up.
Glue 1 vertical then after it dries glue another vertical across
from the one you just glued. Make sure you pay close attention to all
the scribes as you work around the plate.
I left the Ankle Inserts as the last parts that get glued after the
other eight.
I also used the Weldon can as a weight to keep the verticals in place as I glued
them.

Monday, November 23, 2009

Baseplate Verticals








In the bottom picture it shows how you start gluing the 1st set of verticals to the bottom plate.
We bought some small angle brackets to help support the plate as the glue starts
to set, We're also using a small square to check the parts as we glue.

As you look at the pictures from bottom to top, You can see how the process gets
repeated 8 times for a total of 8 verticals.
We now have 2 Ankle Insets to glue to the bottom plate.
These are lined up with the straight edges on the bottom plate.
When you cut the bottom plate you will have 2 small parts left over and these
get glued to the Ankle Insets and they provide support for the skins.